ProNest Machining Center

The ProNest automated machining center is dedicated to the furniture industry producing box and upholstered furniture. The machine with a feeding and receiving system is designed for cutting and drilling vertical wood-based panels.

The machine was awarded the Gold Medal of the DREMA Expo and the Gold Medal in the Consumer Choice competition of DREMA Fair in Poznań. It has an “Opinion on innovation”, which allows for financing the purchase from EU funds.

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Description

Full automatization

Automatic loading and unloading allows for efficient processing with only one operator.

High performance

Nesting of 200 laminated boards in 8 hours is no longer a challenge. Bet on automation and work safety.

Intuitive operation

Advanced control with a interface meeting the expectations of experienced users.

Technical data

Control system Multi-axis real-time interpolator, with active trajectory forecasting, LAN communication, EtherCat, 2ms sampling time, optional RTCP tool end tracking, correction map
Working area X 2100mm, Y 3100 mm (option 2100 x 4100 mm)
Gate clearance and Z axis range 100-300 mm
Drive system Omron servo drives with EtherCat protocol,
X, Y helical slats hardened ground in accuracy class 6,
Z axis ball screw with accuracy class 5
Linear bearing Trapezoidal rails, Bosch Rexroth 25
Travel speed up to 90 m/min
Acceleration up to 1G
Program resolution up to 0.0001mm
Positioning accuracy 0,01 mm
Gate drive double-sided master / slave with gate angle correction
Electrospindles 2 kW to 36 kW powered by an inverte
Tool taper ISO30 or HSK63 ER32
Maximum speed of the electro-spindle 24,000 rpm (option 6,000, 40,000, 50,000)
Construction Steel welded, ribbed, stress relieved, precision machined
Equipment options
  • positioning and correction of material by a camera, laser, measuring probe
  • linear, revolver tool magazine
  • cooling the tool with mist, chilled air
  • 3D laser or touch scanner
  • positioning databases
  • additional angular / rotary axes
  • drilling units, angular
  • active oscillating knife, roller knife, drag knife, creasing wheel, marker pen
  • pneumatic clamping clamps
  • chip extraction installation
Fastening the material Vacuum

Gallery

The perfect solution for processing furniture boards

The ProNest automated machining center is dedicated to the furniture industry producing box and upholstered furniture. This machine with a feeding and receiving system is designed for cutting and vertical drilling, e.g. wood-based panels. In the standard configuration, the center has a working area of 2100 mm by 3100 mm, which enables material processing without additional cutting.

The elements that automate the production process include: intuitive software for furniture design that allows almost immediate nesting of elements on the material, a feeding and receiving system, main spindle with a power of up to 36kW, a tool revolver magazine, and drilling heads. Thanks to this configuration, work on cutting boards is fully automated, which allows for overall efficient material processing with the use of one operator. ProNest begins its work when the full-size palette of furniture boards goes to the feeder, then the individually picked boards are transferred to the work table, where the processing takes place. After the operation is performed, the finished forms are transported to the receiving table. During this process, an automatic extraction system collects dust residues from the treatment process.

The receiving system is equipped with a material sensor that stops the conveyor belt in the right position, which allows the operator to freely remove the finished forms. The machining center at this time performs operations on the next plate.

Construction

Steel, welded and ribbed structure is characterized by the highest kinematic parameters, ensuring precise processing at high speeds and dynamics of movements. Both the bed and the running elements undergo the process of stress relief and machining on large-format milling centers, which ensures long-term stability and dimensional precision of the machine. Structure of the feeding table is designed so that the forklift operator can easily load the entire pallet of plates. Unloading table is equipped with a durable transport belt, which allows easy collection of the cut pieces while the milling machine is operating in the working field. Learn more about the construction »

Control

Industrial, professional CNC control integrated with the LAN network allows for active communication with key components. The EtherCat protocol used enables ultra-fast, two-way communication with a sampling time of less than 1 ms. The multi-axis real-time interpolator actively forecasts the trajectory of movements also in HPM and HSM modes minimizes lagging error resulting in dynamic, smooth and precise operation. Integrated CAD / CAM environment allowing for easy editing of designs directly on the control unit increases flexibility in operation. The structure of the G-code allows you to automate the cycles and operations performed according to individual needs. Learn more about control »

Basic features of the ProNest Machining Center

  • modern real-time control system
  • dynamic trajectory analysis using the EtherCat protocol
  • professional panel nesting center expanded with an automatic loading and unloading system
  • operation of the machine by one operator
  • automatic cutting, drilling and undercuts
  • possibility of labeling forms
  • increase in production capacity
  • intelligent separation of vacuum zones
  • remote technical support

Dedicated materials

  • solid wood, plywood, chipboards, MDF, OSB,
  • composites (dibond, alucobond, etc.)
  • plastics: polycarbonate, PVC, plexiglass, rubber, teflon, polyamides, etc.

Equipment options

  • positioning and correction of material by means of a camera, laser, measuring probe
  • linear, revolver tool magazine
  • cooling the tool with mist, chilled air
  • 3D laser or touch scanner
  • positioning databases
  • additional angular / rotary axes
  • drilling units, angular
  • active oscillating knife, roller knife, drag knife, creasing wheel, marker pen
  • pneumatic clamping clamps
  • chip extraction installation

The benefits of buying Seron machines

The advantages and capabilities of our devices are not all that you will get by choosing to work with us

Individual configuration

You buy a device exactly tailored to individual needs

Warranty and service

You will gain certainty of the device’s continuity and factory service care

Training in your company

You will learn and quickly use the possibilities of the device you purchased

Advantageous leasing

Convenient financing with low initial payment from 0%. Find out more »
Make an appointment for a free show in our showroom and see the device live

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