Machining Center ProROBOTic 4.0

The ProROBOTic 4.0 Machining Center is a high-performance, robotic processing cell manufactured in Poland. This comprehensive solution favors the full automation of production processes while maintaining the excellent quality of the details. The configuration of the ProROBOTic center enables implementation into an extensive machine park managed in the Industry 4.0 concept.

Machine was awarded the Gold Medal of DREMA 2019 Expo and the Gold Medal in the Consumer Choice competition of DREMA 2019 in Poznań.

The machine has an “Opinion about innovation”, which allows you to co-finance the purchase from EU funds.

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Description

Full automation

Automatic loading and unloading with a robot arm allows for efficient processing.

Selected components

A robotic machining station managed in the Industry 4.0 concept minimizes the risk of waste.

Production optimization

Precise machining with minimal effort and reduction of costly waste.

Technical data

Control system WieMulti-axis real-time interpolator, with active trajectory forecasting, LAN communication, EtherCat, 2ms sampling time, optional RTCP tool end tracking, correction map
Working area X 600 – 3000mm Y 900 – 12000 mm
Gate clearance and Z axis range 100 – 1000 mm
Drive system Omron servo drives with EtherCat protocol, X, Y helical slats hardened ground in accuracy class 6,
Z axis ball screw with accuracy class 5
Linear bearing Trapezoidal rails, Bosch Rexroth 25
Travel speed Up to 120 m / min
Acceleration up to 1G
Program resolution do 0,0001mm
Positioning accuracy 0,01 mm
Gate drive double-sided master / slave with gate angle correction
Electrospindles 8 kW to 36 kW powered by an inverter
Tool taper ISO30 lub HSK63 ER32
Maximum speed of the electro-spindle 24000 rpm (option 6 000, 40 000, 50 000)
Construction Steel welded, ribbed, stress relieved, precision machined
Equipment options
  • positioning and correction of material by means of a camera, laser, measuring probe
  • linear, turret tool magazine
  • cooling the tool with mist, chilled air
  • 3D laser or touch scanner
  • positioning databases
  • additional angular / rotary axes
  • drilling units, angular
  • active oscillating knife, roller knife, drag knife, creasing wheel, marker pen
  • pneumatic clamping clamps
  • chip extraction installation
  • integration with an industrial robot
Table type: Vacuum; hybrid; pneumatic clamping clamps

Gallery

A milestone towards Industry 4.0

The ProROBOTic 4.0 Robotized Machining Center is a comprehensive solution that combines an innovative CNC machine with an industrial robot. It was built according to the concept of the 4.0 industrial revolution. The configuration of the machine enables its implementation in an extensive, automated machine park. It guarantees efficient work supervised by a maximum of one operator, whose role is limited to delivering a pallet of parts to be processed to the place where the materials are collected by the robot and collecting ready, palletized parts. This machining center allows you to minimize the amount of work, optimize production costs and have a significant impact on even higher quality of the products.

New solutions on a proven construction

The machine has been designed based on the construction of the highest PRO series machines. The body and running elements of the machine are made of welded steel elements with ribbing and enriched with composite additives, which allows to achieve high dynamics and precision of work. The stress relieving processes and machining from one clamping on a large-format machining center have a key impact on the dimensional stability of the structure.
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Simple controls and easy communication

The ProROBOTic machining center is based on industrial, professional CNC control integrated with the LAN network. The ultra-fast EtherCat communication protocol used enables active two-way communication with key components, which translates into a number of additional functionalities. Among other things, it enables remote monitoring of the state of the main components in real time and access to report history, which allows to minimize machine downtime and perform software updates. The multi-axis real-time interpolator actively forecasts the trajectory of movements, also in the HPM and HSM modes, minimizes the lagging error, translating into dynamic, smooth and precise operation, and allows you to track the progress of the process in real time, allowing for ongoing correction of machining parameters. Integrated CAD / CAM environment that allows for easy editing of designs directly on the control unit increases flexibility in operation.
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Basic features of the ProROBOTic series

  • management in the Industry 4.0 concept
  • modern real-time control system
  • dynamic trajectory analysis using the EtherCat protocol
  • automated loading and unloading
  • comprehensive monitoring of key components
  • flexible configuration
  • remote technical support

Dedicated materials

  • soft and non-ferrous metals: brass, copper, bronze, aluminum,
  • solid wood, plywood, chipboards, MDF, OSB
  • composites (dibond, alucobond, etc.)
  • plastics: polycarbonate, PVC, plexiglass, rubber, teflon, polyamides, etc.,
  • gambit

Equipment options

  • positioning and correction of material by a camera, laser, measuring probe
  • linear, revolver tool magazine
  • cooling the tool with mist, chilled air
  • 3D laser or touch scanner
  • positioning databases
  • additional angular / rotary axes
  • drilling units, angular
  • active oscillating knife, roller knife, drag knife, creasing wheel, marker pen
  • pneumatic clamping clamps
  • chip extraction installation
  • integration with an industrial robot

The benefits of buying Seron machines

The advantages and capabilities of our devices are not all that you will get by choosing to work with us

Individual configuration

You buy a device exactly tailored to individual needs

Warranty and service

You will gain certainty of the device’s continuity and factory service care

Training in your company

You will learn and quickly use the possibilities of the device you purchased

Advantageous leasing

Convenient financing with low initial payment from 0%. Find out more »
Make an appointment for a free show in our showroom and see the device live

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