Machining Center Hardline

Hardline is an innovative line of top-class machines designed for the industrial industry, processing the most demanding materials such as steel, brass, aluminum, prolab, composites, etc. These high-performance machine tools fit into the machinery park managed in the Industry 4.0 concept

The modernity of the product, confirmed by the “Opinion about innovation” by an independent research center, makes it easier to obtain funding from EU funds.

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Description

The highest precision

Full repeatability and accuracy of performed details guaranteed by a solid structure and high-class control system.

Functional controls

Industrial control system for the comprehensive management of the machine and its key components.

High performance

The solid structure allows for aggressive machining while maintaining the precision of the details and their repeatability.

Przykłady zastosowania

 

Technical data

Control system Multi-axis real-time interpolator, with active trajectory forecasting, LAN communication, EtherCat, 2ms sampling time, optional RTCP tool end tracking, correction map, remote service access
Working area X: 600 – 2100 mm Y: 900 – 6000 mm
Z axis range 200 – 500 mm
Drive system Omron servo drives with EtherCat protocol,
X, Y helical slats hardened ground in accuracy class 6,
Z axis ball screw with accuracy class 5
Linear bearing Trapezoidal rails, Bosch Rexroth 25
Travel speed Up to 80 m / min
Acceleration up to 1G
Program resolution up to 0,0001mm
Positioning accuracy 0,01 mm
Gate drive double-sided master / slave with gate angle correction
Electrospindles 8 kW to 36 kW powered by an inverter
Tool taper ISO30 or HSK63 ER32
Maximum speed of the electro-spindle 24,000 rpm (option 6,000, 40,000, 50,000)
Construction Steel welded, ribbed, stress relieved, precision machined
Table type: T-raster aluminum, solid aluminum, solid steel
Equipment options
  • positioning and correction of material by a camera, laser, measuring probe
  • linear, turret tool magazine
  • cooling the tool with mist, chilled air
  • 3D laser or touch scanner
  • positioning bases
  • additional angular / rotary axes
  • drilling units, angular
  • pneumatic clamping clamps
  • marking of details
  • integration with an industrial robot
  • CAD / CAM 3D software
  • automatic central lubrication
  • automated liquid cooling system

Gallery

Stable structure with the highest parameters

HardLine are professional, industrial machine tools designed for companies working in demanding materials. The massive structure based on the conceptual design of the PRO series machines is an excellent basis for the implementation of advanced technological solutions, and in combination with selected components from renowned manufacturers, it ensures high performance and long-term, reliable operation of the machine tool.

The suggested configuration is equipped with a table made of solid steel or aluminum, both for mechanical and vacuum clamping, which ensures the stabilization of elements, which is particularly important when working in hard materials requiring high machining precision.

Construction

The steel, welded and ribbed structure is characterized by the highest parameters, ensuring precise processing at high speeds and dynamics of movements. The bed and the running elements are subjected to the process of stress relief and machining on large-format milling centers, which ensures long-term stability and dimensional precision of the machine. Learn more about the construction »

Control

HardLine machine by their high efficiency and work dynamics to professional CNC control. The EtherCat communication protocol with a sampling time of less than 1ms enables ultra-fast two-way communication with key components. The smooth and precise operation of the machine tool is also influenced by the multi-axis real-time interpolator, which actively forecasts the motion path, minimizing the lag error also in the HPM and HSM machining modes. The operator’s comfort is also increased by the integrated CAD / CAM environment which allows for easy editing of files directly on the control unit. The structure of the G-code enables the individual design of cycles and operations, automating them according to the user’s preferences
Learn more about control »

 

Basic features of the Hardline series

  • modern real-time control system
  • dynamic trajectory analysis using the EtherCat protocol
  • high vibration damping coefficient
  • efficient processing of demanding materials
  • precise table made of solid material
  • effective tool cooling
  • extensive equipment
  • remote technical support

Dedicated materials

  • metals
  • composites (dibond, alucobond, etc.)
  • plastics: polycarbonate, PVC, plexiglass, rubber, Teflon, polyamides, etc.
  • solid wood, plywood, chipboards, MDF, OSB

The benefits of buying Seron machines

The advantages and capabilities of our devices are not all that you will get by choosing to work with us

Individual configuration

You buy a device exactly tailored to individual needs

Warranty and service

You will gain certainty of the device’s continuity and factory service care

Training in your company

You will learn and quickly use the possibilities of the device you purchased

Advantageous leasing

Convenient financing with low initial payment from 0%. Find out more »
Make an appointment for a free show in our showroom and see the device live

Ask for na offer

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    (Optional) Describe what materials and how you want to process