Beam Machining Center

Machining Center with beam table is a solution designed and created in response to the requirements of the furniture industry as well as all joinery and staircases.

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Description

Solid construction

Solid steel construction, ribbed and stress-relieved two-arm construction guarantees many years of precision machining.

Intuitive operation

Advanced control with a interface meeting the expectations of experienced users.

Selected components

Machine are equipped only with the highest quality components, known and recognized on the market, guarantee reliability.

Przykłady zastosowania

Technical data

 

Control system Multi-axis real-time interpolator, with active trajectory forecasting, LAN communication, EtherCat, 2ms sampling time, optional RTCP tool end tracking, correction map, remote service access
Working area X: 2500 – 12000 mm, Y: 1300mm, 1600mm, 1900mm
Z axis range 300 – 500 mm
Drive system Omron servo drives with EtherCat protocol,
X, Y helical slats hardened ground in accuracy class 6,
Z axis ball screw with accuracy class 5
Linear bearing Trapezoidal rails, Bosch Rexroth 25
Travel speed Up to 80 m/min
Acceleration Up to 1G
Program resolution up to 0.0001mm
Positioning accuracy 0,01 mm
Gate drive double-sided master / slave with gate angle correction
Electrospindles 8 kW to 20 kW powered by an inverter (optional: 5-axis)
Tool taper ISO30 or HSK63 ER32
Maximum speed of the electro-spindle 24000 rpm
Construction Steel welded, ribbed, stress relieved, precision machined
Table type Vacuum, beam
Equipment options
  • material positioning and correction by a camera, laser, measuring probe
  • revolver tool magazine
  • cooling the tool with mist, frozen air
  • 3D laser or touch scanner
  • positioning bases
  • additional angular / rotary axes
  • drilling units, angular
  • pneumatic clamping clamps
  • chip extraction installation
  • chip conveyor
  • integration with an industrial robot
  • label printer and code reader
  • CAD / CAM software for programming furniture, fronts, stairs, windows, doors
  • automatic central lubrication

Gallery

A modern solution for carpentry enterprises

The Machining Center with beam table is a solution designed and created in response to the requirements set in the furniture industry as well as any window or staircase joinery. The structure is based on a solid, welded and stress-relieved steel body that can be made in any length of working area. The gate of the machine, made of composite materials with a double-sided drive, allows for high dynamics and speed while maintaining stability, which allows for the highest quality end elements and excellent production efficiency. Special construction and modern safety systems allow access to the machine during processing without any risk to the operator. 24-position tool magazine located in the gate housing allows for an immediate change of tools during the cabin passes. In addition, the center can be equipped with linear magazines with handles with virtually any number of positions, which will allow for effective work even in various machining strategies.

The machine table is equipped with universal beams with mounted vacuum blocks, and positioners that facilitate the correct location and assembly of the processed material. The center can optionally be equipped with a belt conveyor for removing chips and clippings, it also has suction feet for dust removal: the first one is located around the electro-spindle with operation angular aggregates and a suction foot for a drilling aggregate. Thanks to these solutions, we are able to ensure maximum cleanliness of the processed products and the plant in which the machine is used.

The machine control is easy to use, has an intuitive and functional interface. The beam processing center was designed and made in the Industry 4.0 concept, which allows for completely remote monitoring of the machine’s operating parameters in order to optimize its work, as well as reduce operating costs.

Construction

The original design project is characterized by high kinematic parameters. The steel, welded and ribbed construction guarantees precise machining with dynamic movements and high speeds. Both the bed and the running elements are subjected to the process of stress relief and machining on large-format milling centers, which ensures long-term stability and dimensional precision of the machine.Learn more about the construction »

Control

High functionality of the Beam Machining Center thanks to the implemented industrial control unit. Professional CNC control integrated with the LAN network allows for active communication with key components. The EtherCat protocol enables ultra-fast, bidirectional communication with sampling times of less than 1 ms. A multi-axis real-time interpolator that actively forecasts the trajectory of movements also in HPM and HSM modes minimizes lagging error, which has a key impact on dynamics, smoothness and precision of work. Integrated CAD / CAM environment allowing for quick editing of projects directly on the control unit increases flexibility in operation. The structure of the G-code enables to automate the cycles and operations performed according to individual needs. Learn more about control »

 

Basic features of the BeamCenter

  • in line with the Industry 4.0 management concept
  • modern real-time control system
  • dynamic trajectory analysis with the ultrafast EtherCat protocol
  • versatile machining with a spindle and aggregates
  • comprehensive monitoring of key components
  • remote technical support

Dedicated materials

  • steel and soft metals: aluminum, brass, copper, bronze etc.
  • composites: dibond, alucobond, etc.
  • plastics: polycarbonate, PVC, plexiglass, teflon, polyamides, etc.
  • solid wood and wood-based boards: plywood, chipboards, MDF, OSB, etc.
  • extruded materials

Equipment options

  • positioning and correction of material by means of a camera, laser, measuring probe
  • linear, revolver tool magazine
  • cooling the tool with mist, chilled air
  • 3D laser or touch scanner
  • positioning databases
  • additional angular / rotary axes
  • drilling units, angular
  • pneumatic clamping clamps
  • chip extraction installation
  • chip conveyor
  • integration with an industrial robot

The benefits of buying Seron machines

The advantages and capabilities of our devices are not all that you will get by choosing to work with us.

Individual configuration

You buy a device exactly tailored to individual needs

Warranty and service

You will gain certainty of the device’s continuity and factory service care

Training in your company

You will learn and quickly use the possibilities of the device you purchased

Advantageous leasing

Wygodne finansowanie z niską wpłatą wstępną od 0%. Dowiedz się więcej »
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